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Improvement and Management of Purchasing Processes at an Automotive Supplier
Challenge

A tier-1 automotive supplier, which had been confronted with an exceptionally high volume and magnitude of supplier price increase demands, responded with a spending freeze – In this context, the previously dysfunctional process for maximally negotiating down and passing through price increases to customers needed to be redesigned and managed

Approach

Sharpening the project scope to addressable spend for production materials


Identification of pain points in the previous process through cross-functional workshops (incl. Purchasing, Sales, Business Units, Controlling), expert interviews, and own observations:

  • Inconsistent & unclear procedures regarding coordination formats, process steps, templates, etc.

  • Unclear responsibilities and lack of ownership

  • Frequent short-notice decision pressure due to delayed case handover from Purchasing

  • Partly disproportionately high effort for comparatively low value contributions

  • Often non-transparent justifications for supplier price increases, resulting in a poor basis for assessment

  • Lack of clarity regarding the approach to cost pass-through to customers

  • Uncoordinated procedures per region and unclear interfaces for cross-regional price increases

  • Inconsistent and often problematic payment terms


Derivation, prioritization, and introduction of meaningful process improvements:

  • Simplification & standardization of coordination formats, process steps, templates, etc.

  • Granting of a clear mandate for decision-making

  • Central coordination and case prioritization

  • Management by exception based on clear purchasing-internal approval thresholds

  • Requiring data-based evidence from suppliers and plausibility checks of price increases through Cost Engineering

  • Transparent cut-off dates for consideration in annual customer negotiations

  • Definition of interfaces for cross-regional price increases

  • Recommendation regarding one-time payments vs. unit price increases


Process rollout incl. documentation and training sessions


Introduction of a monthly management reporting incl. analyses by commodity, region, and business unit


Interim central coordination of the process

Result

Double-digit million savings resulting from the redesigned process

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